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Metallurgy Ā· Understanding manipulation

Electrolysis and electrorefining

Distinguish between electrowinning and electrolytic refining.

Reading Ā· approximately 4 min3 relationships explainedquiz Ā· 3 questions
01 Ā· The scientific principle

What is happening?

In electrorefining, an impure metal anode can dissolve while a purer metal is deposited at the cathode. Impurities remain in solution or form sludge; In electrowinning, the metal supply comes mainly from the solution.

The electric charge limits the theoretical mass deposited. Competing reactions consume part of the current; Faradic efficiency and energy efficiency are therefore two different concepts.

02 Ā· Relationships to know

The formulas, with their conditions.

Mᶻ⁺ + z e⁻ → M(s)

z: number d’electrons per reduced metal ion.

Use when: Cathodic half-equation adapted to the species actually present.

m = Ī·F M I t / (z F)

m: g if M in g/mol; I: A; t: s; F ā‰ˆ 96,485 C/mol ; Ī·F: faradaic efficiency.

Use when: Deposition of the metal considered, average yield defined over the interval.

Ɖnergie = U I t

U: V ; I: A; t: s; energy: J.

Use when: Constant power and voltage, otherwise integrate U(t)I(t).

03 Ā· From laboratory to industry

Where is this principle used?

Copper, zinc or nickel refinery

Produce a metal deposit using the appropriate process.

Surface treatment industry

Connect electric charge and deposit, with baths specific to the application.

What to observe in the experiment

Double the time at constant current and efficiency; predict the mass deposited. Then compare a faradic efficiency less than 100%.

To learn more

References and readings

This sheet explains the principles and their assumptions. Educational simulation can simplify the process; an industrial model requires suitable data and validation.

04 Ā· Your turn

Have you understood the essentials?

Only one correct answer per question. Answer all three questions, then view the answer key.

1. The metallic deposit is formed by reduction on…
2. At constant current and efficiency, double the double time…
3. A faradaic efficiency less than 100% means in particular that…
Intu Lab Ā· Understanding sheet Ā· Kimba Christian