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Intu LabUnderstanding through experience
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Metallurgy Ā· Understanding manipulation

Slurry settling and filtration

Compare gravity sedimentation and filtration under pressure difference.

Reading Ā· approximately 4 min2 relationships explainedquiz Ā· 3 questions
01 Ā· The scientific principle

What is happening?

In settling, the particles move under the effect of gravity and form a more concentrated zone. Flocculation can increase aggregate size, but excess flocculant does not necessarily improve separation.

In filtration, the liquid passes through a porous medium and a cake of solids. The resistance of the cake often increases with the mass deposited, which can slow the flow rate at imposed pressure.

02 Ā· Relationships to know

The formulas, with their conditions.

vā‚› = (ρₛ āˆ’ ρₗ) g d² / (18 μ)

vā‚›: m/s; ρ: kg/m³; d: m; μ: PaĀ·s.

Use when: Stokes' law: isolated spherical particle, Newtonian fluid, creeping regime; not directly valid for any concentrated pulp.

Q = A Ī”P / [μ (Rm + Rc)]

Q: m³/s; A: m²; Ī”P: Pa; resistances R: m⁻¹.

Use when: Darcy's law in the form of medium and cake resistances.

03 Ā· From laboratory to industry

Where is this principle used?

Hydrometallurgical plant

Clarify a solution and recover residues.

Water treatment plant

Thicken and dehydrate sludge.

What to observe in the experiment

Compare the initial filtration flow rate and its evolution with the thickness of the cake, at constant pressure.

To learn more

References and readings

This sheet explains the principles and their assumptions. Educational simulation can simplify the process; an industrial model requires suitable data and validation.

04 Ā· Your turn

Have you understood the essentials?

Only one correct answer per question. Answer all three questions, then view the answer key.

1. In constant pressure filtration, a more resistant cake tends to…
2. Simple Stokes’ law assumes in particular…
3. Decantation mainly exploits…
Intu Lab Ā· Understanding sheet Ā· Kimba Christian