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Intu Lab Metallurgy← Practices

Formation of Cu–Ni alloys

Oven and load preparation

Initial charge · Cu–Ni solid solution

Modify the load before starting; after startup, use the additions below.

Changeable conduct during operation

Solidus–liquidus binary diagram

Ideal Cu–Ni equilibrium solution model, not a calibrated experimental diagram. The curves are phase boundaries; the point follows the actual composition and temperature of the simulation.

Melting and cooling: T as a function of time

Local adaptive engine · online learning

Recursive regression of the thermal response, trained on this campaign, excluding solid–liquid mixture. No remote AI model or industrial calibration. Each addition of metal resets the identification because the inertia changes.

Balance sheets

Log

    Scientific hypotheses and references

    Ideal activities, solid α / liquid L balance, instant mixing. No segregation, oxidation, evaporation or overcooling. Mass lever rule. Latent heat and sensible heat preserved in a load model + equivalent thermal capacity of the crucible of 40 kJ/K. Assumed electrical efficiency: 85%. Educational interlock: heating cut off from 1700°C to stay within model range. Specific heat changes and enthalpy of mixing effects are neglected.

    Ideal chemical potentials with Tfusion Cu = 1357.77 K and Ni = 1728 K; ΔHfusion Cu = 13.05 kJ/mol, Ni = 17.48 kJ/mol. The results deviate from the actual Cu–Ni diagram.

    Princeton · domains of the Cu–Ni system · NIST JANAF · liquid nickel · NIST · copper
    Understand this experimentCourses & quizzes

    Understand: Forming a Cu–Ni alloy

    Link composition, fusion and solidification of an alloy.

    An alloy combines several elements in a metallic material. The Cu–Ni system is a classic example of extended solid solubility; its solidification is described with liquid, solid and two-phase domains.

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